Details of operation of the boiler details chemical energy chemical energy Note 1 Note that operation of the boiler, fuel delivery is controlled with respect to the thickness of the layer of coal-fired boilers, the actual operation, the particles of different sizes on the same coal seam, unreasonable distribution, uneven ventilation, combustion is not uniform. The method can be employed uniformly stratified combustion to coal, to improve seam incomplete combustion: first administration of large particles of coal in the lower layer, the upper layer after administration minimal, large particle surface area of small particles of coal, the need to burn a long time, this time is in the air the highest concentration of oxygen lower position; the other hand, small particles of coal on top, large surface area, a low oxygen concentration, full use of excess air. 2, the flow regulating damper excess air ratio is too large, a large loss of smoke; excess air ratio is too small, incomplete combustion loss is large, and therefore need to properly regulate the air flow to minimize loss of two or more. Usually in the flue gas analyzer backpass smoke, the control amount of wind of carbon monoxide is reduced to a reasonable value. For unconditional for gas analysis, empirical judgment by the naked eye can see the flame in the furnace, the flame pale described excess air amount; brown opaque flame, smoke black smoke indicates incomplete combustion. 3, there is a 1mm thick scale surface water quality management experiment boiler heating surface, waste of fuel from about 3% to 5%, in the presence of 3mm thick scale, waste of fuel of about 5% to 10% . Water two general steps: pre-treatment, ion exchange or reverse osmosis. 4, cleaning blowdown gray scale or fouling deposition in the heating surface, increased heat resistance, reduced heat absorption wall, to improve the furnace exit gas temperature, boiler output decreased, but to increase the amount of cast coal, causing furnace exit gas temperature further improve a vicious circle. Therefore, timely cleaning clear dirt is particularly important. 5, the energy efficiency of the heat insulation testing industrial importance boiler showed small boiler in the case of good thermal heat radiation loss is about 3%, if the wrong selection insulation material, the thickness is too small, or even damage, does not include local heat, heat losses will be higher, the boiler has been running, has been caused by waste heat into the air. When the shutdown check whether the furnace wall insulation bricks off; isolated brick flue check is complete, to avoid shorting the flue gas; outer portion boiler, steam pipes and other insulation damage to be repaired; when heat insulation, low thermal conductivity of the material ( i.e., materials with good thermal insulating properties) on the inner layer having a better thermal insulation effect; respond to the economizer outer insulating layer for laying under conditions permitting. 6, to solve the problem of air leakage air leakage boiler boiler unit during operation is a common problem, the need to ensure the tightness of the boiler, furnace air leakage above all, do not close the site to check the furnace wall, door, inspection holes, etc., can be candles law, candles near these places, to observe whether the candle flame inward deflection to judge. Second leakage tail heating surface, the flue stack leakage mostly welding cracks, elbow bend, the expansion joints wear wear; mostly air superheater corrosion or wear leading to leakage through the pipe, the boiler shutdown should focus an examination.
Run chemical plant boiler problems that may arise is what chemical plant boiler operation possible problem is? There are two main chemical plant boiler evaporation: evaporation and rated maximum continuous evaporation. When the chemical plant boiler load is higher than the maximum continuous evaporation, it indicates the operating force or overload. The following problems may occur super-load operation: Main results are as follows: (1) due to increased fuel consumption, furnace volume heat load increases, the furnace temperature and furnace flue gas outlet temperature, resulting in the superheater and reheater the superheated steam temperature and wall temperature, and must therefore be strictly monitored and adjusted. Try not to let this time overheating. Coal furnace, furnace volume due to the increased thermal load, increasing the likelihood of slagging. (2) the flow rate of chemical evaporation apparatus system working fluid increases, the flow resistance is increased, it is not conducive to water circulation. Therefore, we should pay particular attention to the monitoring of the water cycle bad area. (3) the pressure differential between the drum and the superheater outlet flow increases as the working fluid and superheater flow resistance increases, so that the pressure of the steam drum and headers increases, the strength of these components must be considered . Space volume load (4) the steam drum, the load increases the evaporation surface, saturated with water vapor would increase, thus affecting the quality of steam. (5) chemical plant boiler safety valve Total displacement designed according to a maximum continuous evaporation. If the chemical plant boiler overload, once the sudden load shedding, the safety valve will not fully open, the steam pressure can not be reduced quickly. At this point, it is necessary to ensure the safety of the boiler by chemical vapor released into the air exhaust valve. (6) With the increase of the amount of air required for combustion and the amount of smoke produced, once sufficient air supply, the air volume is insufficient, the chemical conditions affecting the combustion boiler, increasing the likelihood of slagging; In addition, since the flue gas velocity the increase in fly ash increased the degree of wear of the heating surface. (7) during operation, the exhaust gas temperature rises, the exhaust gas heat loss; shorter residence time in the furnace the fuel, incomplete combustion heat loss of mechanical and chemical incomplete combustion to increase the heat loss, reduce the thermal efficiency of the chemical plant boilers. In summary, the excess chemical plant boiler operation have an adverse impact on the security and economic, should generally not excessive run. If the special emergency must also be strictly limited scope and excess power beyond the time required to force.
Food is food industry is human life industry, but also an ancient and eternal evergreen industry. Industrial fully automatic 4 ton coal steam boiler as an integral part of the chain, is mainly used for processing of distillation, extraction, sterilizing, drying, curing and other processes. Anqing City, Anhui Province is located in the Want Want Foods Co., Ltd. mainly engaged in all kinds of puffed food processing and manufacturing and sale of steam boiler steam delivered directly or indirectly in contact with food, thus requiring the steam quality is very high. Due to expanding production needs, Want Want Foods in urgent need of a boiler plant to provide high-quality steam. After a comprehensive understanding of the boiler industry, determined to cooperate with the fast boiler. Want fast square perennial cooperation with the country's food company, it has considerable experience of cooperation. By understanding the needs of the Want Want food production, providing a whole 10 tons of steam condensing gas steam boiler (WNS10-1.25-Y.Q).
The final step is to select which type of fully automatic 4 ton coal steam boilers currently on the market have the type of fuel boilers, electric boilers. Due to the current state for the "coal to electricity," the advocate, more companies may choose an electric boiler, but there are energy consumption, safety issues such as the traditional electric boiler, by contrast, the crown than conventional electric steam boilers boiler energy saving more than 30% compared to conventional steam boilers have increased security.
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