Water Tube 4 - 10 ton Coal Fired Steam Boiler For Sugar Industry

What is the principle of the boiler? No matter how much the tonnage, the boiler works basically the same. Role of the boiler fuel chemical energy is converted into thermal energy, heating and heat inside the pot with water to become superheated steam having a mass and a sufficient amount (steam temperature, steam pressure) of the steam turbine for use. Now the power plant boiler capacity, high parameters, technical complexity, high levels of mechanization and automation, the main fuel is coal, and coal prior to combustion of pulverized coal first made, and then into the boiler combustion heat release in the furnace. Broadly speaking, the work process is the main boiler fuel combustion, heat transfer, vaporization and heating of the water with the superheated steam and the like. The entire boiler boiler composed of two parts and auxiliary equipment. Boiler: boiler body is the main part of the boiler equipment, is composed of two parts, "pot" and "furnace" composition. "Pot" is the soda system which main task is to attract the heat receiving fuel discharged, the water is heated, evaporated and finally becomes superheated steam having certain parameters. It consists economizer, the drum, the downcomer, the header, water wall, superheater and reheater connecting pipes and other equipment and valves. 1) economizer. Vertically positioned rear of the boiler flue, the use of flue gas waste heat boiler feed water, reducing the exhaust gas temperature, increase boiler efficiency, fuel economy (2) drum. At the top of the boiler, it is a cylindrical pressure vessel, which is under water, the upper portion of the steam is that it accepts the economizer runoff, while the downcomer composed header, Wall water circulation circuit. Wall water absorbs heat generated in the soda mixture was collected in the drum, conveyed by the saturated steam to the superheater steam-water separator (3) downcomer. Water supply pipe water wall, the effect of which is introduced into the water in the steam drum to the lower header redistribution respective waterwall tubes. Dispersion in small diameter and the large diameter downcomers Downcomer two kinds. Small diameter tubular small diameter drops, the water cycle of negative (4) waterwall lower header. The main role of the header is a mass pooled or working fluid through the header to the header redistributed through other conduits. A water wall is thicker lower header tube closed at both ends, its role is connected to the downcomer and the water-cooled wall, so as to function together, mixing, redistribution effect working medium (5) water wall. At the furnace around its main task is to absorb radiant heat of the oven, to evaporate water, which is the main heating surface modern boilers, while protecting the furnace wall (6) superheater. Its role is to drum saturated steam into superheated steam on heating (7) having a predetermined temperature reheater. Its role is done in the steam turbine power section is heated up again, and then continue to work in the steam turbine. "Furnace" is the combustion system, its task is to make the fuel burn in a good furnace, heat. It consists of the furnace, the burner, ignition means, air preheater, the smoke duct and the furnace wall, frame and other components. (1) furnace. It is transferred from the furnace wall and into the water wall for fuel combustion, the fuel combustion in suspension, the release of large amounts of heat within the space. (2) burners. Located on the furnace walls or corners, its role is the fuel and air injected into the furnace at a constant speed, so that it can be well mixed in a furnace in order to ensure timely ignition and rapid and complete fuel combustion. DC sub-burner and swirl burner two basic types. (3) air preheater. Located in the boiler backpass, whose role is to use waste heat of flue gas to heat the fuel required for the combustion air, exhaust gas temperature can be further reduced not only, but also for strengthening the furnace combustion, improve the economy of combustion, pulverized coal drying and conveying is advantageous of. Boiler efficiency can be increased by 2%. And rotary two kinds of charge. (4) smoke duct. From the furnace wall is a pipe, the pipe heating surface and the portion of the tube wall and other components of the package, for guiding the flow of flue gas through the heat exchanger and the respective heating surface, and is divided into horizontal flue backpass. Auxiliary ventilation apparatus comprises auxiliary equipment (delivery, induced draft fan), a fuel transportation equipment, milling system, in addition to ash and dust removal equipment, desulfurization equipment.

Recently, the market supervision bureau Zhoushan Development and Reform Commission and the relevant district towns, streets and CMC, 35 steam tons / hour and below the coal-fired boilers situation within the region to conduct a comprehensive diagnostic investigation, and to develop in accordance with the relevant requirements of provinces the remediation plan, renovation of existing enterprises to carry out classification boiler eliminated.

Accelerate the phase-out of coal-fired boiler renovation work is to win the Battle of the sky, to lay an important task for the campaign of prevention of pollution. In recent years, Putuo District of Zhoushan City, to speed up the adjustment of energy structure, and actively encourage enterprises to adopt "coal to gas," "coal to oil" as well as central heating and other measures. By the end of 2018, the district has completed the elimination or modification for 10 steam tons / hour coal-fired boilers 175 units, effectively promote pollution reduction work.

According to "Zhejiang win the Battle of Blue Sky three-year action plan" requirements, by 2020, the province will be basically eliminated 35 tons of steam / hour and coal-fired boilers, more than 35 steam tons / hour of high pollution and energy-saving ultra-complete boiler low-emission transformation. Next, our region will be based on the unified arrangements of provinces and cities, and actively practice the concept of green development, continue to promote the 10-35 tons of steam / h coal-fired boiler out of rectification work to further improve the air quality in Putuo District.

Textile Mill Coal Fired Boiler Technology

To overcome the steam requirement of the textile processing, textile mill coal fired boiler adopts advanced technology home and abroad and the pilot industry installed 10 ton per hour coal fired boiler to replace carbon intensive furnace oil. Our process heat equipment are used in food processing, chemical, plastic and textile industries.

6 tons adjusting a combustion gas water tube 4 - 10 ton coal fired steam boiler for sugar industry, normal combustion boiler three basic aspects of indicators include a uniform supply of the fuel, reasonable ventilation, adjustment the combustion. 1, to maintain the high temperature of the combustion chamber temperature of the upper layer is preferably in the 1100 ~ 1300 ℃, flame orange in color. Flame reddish color indicates that the amount is not enough to the wind, the color white indicates that excessive wind. It should be appropriately adjusted. 2, fuel ash to reduce ash content in the combustibles to be below 10%. 3, reducing the temperature of the boiler flue gas exhaust gas temperature should be controlled below 200 ℃. 4, holding furnace negative excess air boiler is 1.2 to 1.4, by adjusting the balance of the blowers to maintain the furnace pressure is -20 ~ -30Pa. 5, the thermal efficiency of the boiler to improve the thermal efficiency of the boiler should be kept above 60%. II. Combustion Adjustment 1, the amount of fuel to air required for combustion and the amount of a reasonable distribution. Ventilation should first increase the amount of fuel increases, it should first reduce the amount of fuel supply reduced ventilation. 2, the thickness of the seam and seam thickness configuration grate speed is 80 ~ 120mm grate speed at high, middle and low profile configuration of several commonly used methods:. 9a rapid combustion of thin seam b c thick seam in low combustion. 3 thick seam combustion speed, the segment with the wind blowing principle: burn promoting intermediate ends. That is, after the coal into the coal starts to warm up the shutter, fire line front arch, the primary combustion zone, the middle grate to burn the rear grate zone. Normal combustion conditions are: fuel from the coal at the beginning of the fire shutter 300mm, uniform flames, the fire bed formation, at the end of combustion from the end of the grate 300 ~ 500mm. 4. maintain proper furnace temperature to avoid coking. The fire bed to maintain the homogeneous combustion, to avoid burning fire bed obliquely. 6. The residence time of the fuel on the grate in less than 30 minutes.

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